Ssp 205 6 speed manual gearbox 02m pdf

The standard 5 to 6 speed setup comes with all the items you see in the picture. Change audi 6 speed manual 02m transmission oil youtube. Vag selfstudy programs ssp courtesy of volkswagen group of america, inc. In vehicles without a separate gearbox oil coolingsystem, a connecting tube is fitted in place of the oilcooler axle oil cooler. Gearbox design with the new 02t 56speed manual gearbox of the mq200 series, volkswagen has succeeded in developing an ultralight twinshaft gearbox. Thus, the 6 speed 02m gearbox can be installed on any frontwhe. Ssp 205 6 speed manual gearbox 02m ssp 206 4wd with haldex coupling ssp 207 audi tt ssp 208 ac in the motor vehicle ssp 209 1. Gearbox 02t the gearbox is a new development and is designed for transmitting engine torques of up to 200 nm. Advantages how sequential gearboxes work howstuffworks. Gearbox design with the new 02t 5 6 speed manual gearbox of the mq200 series, volkswagen has succeeded in developing an ultralight twinshaft gearbox. Technische informatie ssp volkswagen transporter t5. A few more parts are needed to swap out an auto see below for prices this kit consists of.

It is a compact gearbox with six forward gears for aplatform vehicles with trans versely mounted engine. It is a compact gearbox with six forward gears for aplatform vehicles with transversely mounted engine. Net electronic manual gearbox design and function selfstudy programme 221 service. Gearbox allison at545 gearbox installation amended. In this booklet, we will explain to you the new gear box and the. Self study program 205 6speed manual gearbox 02m design and function pdf free onlineadapting modern automobiles to meet the rapidly growing demands on driving comfort,environmental compatibility and driving performance calls for advanced improveme. Other issues the 02m has is 4th gear this is where this mod comes in quoted for another web site the above mod is for the biggest weakness of the 02m gearboxes is the 4th gear. Vag ssp 205 6speed manual gearbox 02m pdf online download. Technical highlights 5speed manual gearbox hydraulic clutch control, design based on gearbox 002. Put 75w90 in the manual transmission after clutch replacement but shifting was notchy and would grind when cold. Zr 51 performance6speed manual transmission specialists. There is the risk that with running high engine torque the input shaft vibration device and the shaft on the opposite side pushes the gear wheel pair off. Self study program 205 6speed manual gearbox 02m pdf.

En ssp 208 air conditioner in the motor vehicle 1 fundamentals. Had some nasty vibrations when reving up the engine 44k miles pulled the transmission and found all but 2 flywheel bolts backed out and the flywheel was only being held on via the transmission shaft and 2 bolts that didnt back all the way out. En ssp 204 esp electronic stability programme design and function. Truck components operations europe po box 11 worsley manchester m28 5gj england service manual eaton 6speed synchromesh transmission 501. Hello, i am looking to convert a 2004 vw r32 to a tdi and after extensive research on the internet i havent found much on the subject matter. The highly adaptable albins st6 gearbox was originally designed for australias v8 supercars. Albins st6 series weddle industries racing transxles. A compact 6 speed gearbox was realised by using two output shafts and one input shaft.

Self study programme 205 6 speed manual gearbox 02m design and function adapting modern automobiles to meet the 6 speed manual gearbox 02 m is a new rapidly growing demands on driving comfort, development. Sqs racing has developed an improved version that appears in the manual. The s tronic 6speed twinclutch gearbox is more dynamic than a conventional manual gearbox, because it allows fast gearshifting without any interruption in tractive power while affording the comfort of an automatic gearbox. The gears on the input and output shafts are helicalcut and continously in mesh. Developed in partnership with vw specialists tsr performance, the qke6v 5speed sequential gearkit is a direct replacement for the standard gearbox, and will retain the oe gearbox mounts and drive shaft locations, making installation no different to the original transmission. En ssp 205 6speed manual gearbox 02m design and function. Standard drop gears provide quick, efficient ratio changes. The car has a sequential sixspeed transmission, so instead of the hpattern seen on a normal manual transmission, the shifter moves in a straight line. Use the vw transmission charts below to help you find your transmission code. The gears are arranged on both output shafts as follows. List of vw self study programmes these are good reading and helps you learn about the workings of vw mechanicals.

Section 1 general 12 letter and model designation technical data 14. Search for your vw ssp 600 pdf pdf guides here on the list. Self study program 205 6 speed manual gearbox 02m design and function pdf free onlineadapting modern automobiles to meet the rapidly growing demands on driving comfort,environmental compatibility and driving performance calls for advanced improveme. Manual gearbox 02t self study self study program 237 manual gearbox 02t design and function pdf free online. This kit fits 6 speed 02m 02q transmissions that can be found in various audi seat skoda vw models. See siriusxm customer agreement for complete terms at all fees. Dk yamaha wave blaster service manual, zxr400 workshop manual, buell 1125r parts manual, manual for mazda b1600, pioneer xr 30manual, 2018 polaris 600. It is a twinshaft gearbox with an additional axle for reverse gear. Please always refer to the relevant service literature for all inspection, adjustment and repair instructions. All change gears run in needle bearings to maximise smoothness. Gearbox mechanism, cableoperated, gearshift mechanism, sensors.

A3 8l, 1998, 1998 audi ssp 205 6 speed manual gearbox 02m. Gearbox designation 02ta for petrol engines of 55 and 74 kw 02tb for diesel engine of 47 kw distinction only in the internal ratio. Zf is the abbreviation for zahnradfabrik friedrichshafen. Direct shift gearbox dsg 02e 309 6speed automatic transmission 09g09k09m 310 vw transporter t5 2004. In addition to the overtly sporty driving dynamics, the s tronic gearbox is highly ef.

It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code. This is a simple but effective fix insert the shim and. Telechager vw manual gearbox 02t design and function self. The base 6speed gear section can be configured to an inline transmission, rearmount transaxle or midmount transaxle. Strong, compact 6speed sequential racing gearboxess. A compact 6speed gearbox was realised by using two output shafts and one input shaft. I currently have a few issues with my 02m in my 2002 audi ttq. Home video course 6speed manual gearbox 01e fourwheel drive 1997 gearbox d cgr, crb. Tt 8n, 1998, 1998 audi ssp 205 6 speed manual gearbox 02m. As a result, i am currently trying to develop a detailed analysis about the components needed to complete this project and would like your helpful input on the subject of gas to diesel conversion on a usa spec 2004 r32. Early tt models received press coverage following a series of highspeed. This photo shows the gear shift lever of the motorola champ car featured in how champ cars work. Ssp 037 new manual gearboxes in the skoda fabia 5speed gearbox 02t ssp 038 skoda octavia model year 2001 ssp 039 euro on board diagnosis ssp 040 automatic gearbox 001 fabia ssp 041 new 6speed manual gearbox 02m for octavia 4x4 ssp 042 esp fabia ssp 043 exhaust emission ssp 044 extended maintenance interval ssp 045 1. It is based on the volkswagen group a4 pq34 platform as used for the volkswagen golf mk4, the original audi a3, the skoda octavia, and others.